The demonstration of AFC Energy’s CH2ARGE system took place at Dunsfold Aerodrome, home to the BBC Top Gear test track, and saw a BMW i8 as the first ever car to be recharged with power generated by a hydrogen fuel cell. The innovation takes place after 10 years of fuel cell research development at the AFC Energy laboratories.
AFC Energy is preparing for the commercialisation of fuel cell-based EV Charge solutions to meet the growing demand for environmentally friendly power in the EV market. Traditional charging causes pollution with electricity from fossil fuels, but AFC Energy’s CH2ARGE can be 100% emissions free.
The EV market is set to grow rapidly and the UK government has stated that 50% of new car sales will be EVs by 2030 which will see nine million EVs on the road. Bu 2040, 100% of new car sales are planned to be EVs leading to the entirety of the UK’s fleet of 36 million cars becoming EVs. To recharge the fleet of EVs, the UK National Grid estimates show this will require generation to be increased by 8GW, while calculations by AFC Energy show that if one in 10 of the EVs is being recharged simultaneously the UK’s future fleet of 36 million cars would have a peak demand surge of 25.7 GW based on an average EV battery of 57 kWh. This maximum peak demand equates to approximately half the UK current generational requirement and is the equivalent of 7.9 new nuclear power stations or 17,100 wind turbines. Popular venues such as sports centres, stadiums and supermarkets will also have to scale up EV recharging solutions; a scenario where 25% of vehicles are EVs and half plug in to charge while at the venue would require 11.5MW of electricity generation. Extensive investment in new power stations and upgrade of the distribution network would be required unless these demands are met through localised power generation.
AFC Energy is working to provide a solution to the potential future challenges caused by EV charging and its CH2ARGE system could potentially deliver locally-generated electricity through thousands of installations that generate 100% clean electricity. In contrast, the provision of power through central generation would require massive investment in new generating capacity and a re-architecting of the distribution network.
“By 2030, it is estimated that there could be nine million electric vehicles on the roads of Britain, up from 90,000 today,” said Adam Bond, Chief Executive Officer at AFC Energy. “For this transition, we need charging stations to be embedded throughout the country, as well as seeking innovative solutions to overcome the severe limitations of centrally generated electricity. By developing and demonstrating the effectiveness of our hydrogen fuel cell in the application of EV charging, AFC Energy has shown it is ready to lead the way not only in solving the challenges of increased demand for electricity, but also doing so in a truly zero emissions approach.”
Jim McAllister, Chief Executive, Dunsfold Park comments: “Developing new and sustainable methods of energy takes vision, passion and a lot of hard work. The new CH2ARGE system is ground breaking work and we are delighted to be able to support AFC Energy’s fuel-cell technology development through the use of the facilities at Dunsfold Park and our fleet of electric vehicles.”
CH2ARGE includes AFC Energy’s small-scale fuel cell connected to an inverter similar to those used by Toyota at their Electric Vehicle research centre. The inverter transfers energy created by the fuel cell to a charger. The system is supported by a 48V battery pack to assist with peak power demands. The solution can also be tailored for both on and off grid applications and scale up as required.
The demonstration CH2ARGE system was sized to provide sufficient power to charge two EVs concurrently at recharging levels 1,2 or 3. The system’s inverters are controlled via AFC Energy’s fuel cell control system which ensures the safe and precise control of the complete setup. Being integrated into AFC Energy’s control system means that product solutions can be implemented with Smart Charging capabilities.
AFC Energy is looking to enter into discussions with potential OEM partners and suppliers for the production of its CH2ARGE scalable EV Charge systems for commercial deployment.
About AFC Energy
AFC Energy plc is commercialising an alkaline fuel cell system, to provide clean electricity for on and off grid applications. The technology, pioneered over the past ten years in the UK, is in the process of being deployed in industrial gas plants for grid generation, as an alternative to diesel generators for localised power, and as the power source for local electricity needs.